Upgrade Features:

• New style soft tip pusher including pusher rod reliability upgrade

• New style component transfer assembly

• New style sequencer dispense heads

• Clip lead locate upgrade including plastic dispense head flag, pushers, and interposer

• Clinch base upgrade including titanium insert for increased reliability

• J11 controller upgrade

• Shot pin upgrade to prevent insertion head damage after power-up

• 10.5mm or 13mm 2.5/5.0mm insert head

• Insertion head shock absorber upgrade for increased reliability

• Cutter station upgrade including new coupling, flag with rubber damper, and titanium cutter and anvil

• Software selectable inch or metric changeover

• PC card and transistor eliminated from chain drive amp, new Copley amp used

• New style ERV head assembly

• Four clinch selections (3 N types, 1 T type)

• New style continuity cables on clinch for increased reliability

FEATURES:

Control Panel
Includes push-button controls and indicators for easy operation.

Component Sequencer Module
Each 20-station module stores and dispenses components in sequence.

20, 40, 60, 80, or 100 component input stations are available in straight-back configuration.

Component Dispensing Station
Low part sensors provide audible and visual alarms to alert operators when components near depletion, allowing time for component splicing.

A missing component sensor inspects component carrier tape and automatically refires if a part is missing.

Sequencer Chain Assembly
A continuous chain of carrier clips receives components from the dispensing stations and transports them to the insertion head.

Missing Part Detector
Before insertion, an optical sensor checks for components on each carrier clip, signaling the operator if a clip is empty.

Insertion Head
Components are inserted at 0°, or rotated to +90° or -90° under pattern program control for high density insertion and polarity, without reducing throughput.

Board Error Correction
A light source and sensor inspect user-defined PCB holes and automatically compensate for variations.

A bad board sensing feature pre-inspects boards, bypassing rejected board segments in breakaway board panels.

Positioning System
This closed-loop system accurately locates and positions the PCB during insertion.

Rotary Table
Indexes clockwise in 90° increments from 0° to 360°, providing four-position insertion in combination with the rotating insertion head.

Clinch
Rotates with the insertion head, trims the inserted components’ leads, and forms and secures them to the underside of the board.

Auto Recovery
Provides automatic replacement of mis-inserted or missing components.

When used with the Expanded Range Verifier, verifies components before insertion, eliminating errors caused by wrong value or incorrect polarity with recently replenished components.

OPTIONAL:

Expanded Range Verifier
Provides automatic verification of proper component polarity and insertion sequence, minimizing the possibility of operator error.

Add-on Sequencer Module
Field-retrofitable modules of 20 stations each expand machine capacity to 40, 60, or 80 stations.

U-Teach® Handheld Programmer
Optional hardware package enhances the capabilities of creating or editing pattern programs.

Universal Control Terminal
UCT hardware/software package provides a personal computer connected to a Universal Instruments machine control processor.